Blending

Toll Compaction has numerous stainless steel ribbon blenders of various sizes at both their NJ and West Virginia facilities.

Milling, pelletizing, granulation, and screening can be done prior to or after blending. TC can handle incoming raw materials in various types of packaging including paper bags, PE bags, boxes, drums or bulk bags. All materials going into the blenders can be weighed on digital scales to ensure accuracy of formulation. Batch sizes  range from 500 to 6000 lbs/blend. Blending times are established and there are numerous procedures in place to insure proper, homogenous blends. Blended products are either packaged into final packaging or can be staged for dry granulation or pelletizing. We are capable of spraying liquids into powder blends as blenders are fitted with a manifold and spray nozzle system. Blenders are swept, vacuumed cleaned, and steam pressure washed before switching products. Blended products can be packaged into valve bags, pails, drums, or bulk bags.

We have one 250 cubic feet stainless steel double ribbon blenders in a dedicated room in NJ and two in West Virginia, as well as a 100 cu ft blender. Depending on the bulk density of the powder, the batch blend sizes range from 3,000 lbs. to 5,000 lbs. We have the ability to spray liquids into the blender. Material can be discharged into a variety of packaging or can be transferred to another processing room for granulation or pelletizing.

Our 80 cubic feet blenders are capable of blending batch sizes between 1,500 lbs. – 2,200 lbs. The blenders have spray nozzles for adding liquids. Material can be discharged into a variety of packaging or can be transferred to another processing room for granulation or pelletizing. In NJ, Toll has an 80 cu ft stainless steel double ribbon blender that is dedicated to blending cGMP products.