Leading toll manufacturer of powdered chemicals, polymer additives, nutritional products, & functional foods.
Leading toll manufacturer of powdered chemicals, polymer additives, nutritional products, & functional foods.
To create a desired particle size. Through dry granulation, you can take a powder, increase the particle size, and control the distribution of the particle size.
For blending similar products. Some customers need to blend different materials that vary in particle size. By matching particle sizes, they can achieve a uniform blend.
To improve product flow. Powders tend to tunnel and cake. A granular product allows your product to flow freely through your production process.
To increase/decrease bulk density. By controlling the bulk density, you can control the flow and metering ability of a product.
To control particle hardness. Particle hardness can affect the dissolution and dispersion rates of a product. Also, the hardness of a particle helps to limit the disintegration of the product when being pneumatically or mechanically conveyed. By varying the pressure of the rolls in the chilsonator, we can improve the performance of a product.
To reduce dust. A dusty work environment is not only a nuisance but can pose a serious health and explosion risk. A granular product significantly reduces dusting.
Cost. Dry granulation is a more cost-effective process than wet granulation.
Toll can discharge from and process into drums, PE bags, sewn bags, valve bags, gaylords, supersacks, etc. Testing includes sieve analysis, bulk density, and LOD.
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The dry granulation process is a key technique used in the manufacturing of various powdered products, particularly in the food, nutritional, and chemical industries. This method involves compacting fine powders into granules without the use of liquid binders, which can alter the product's characteristics. By applying pressure, the process improves the flowability and consistency of the final product, making it suitable for further processing or packaging.
In dry granulation, materials are typically fed into a roller compactor where they are subjected to high pressure. The resulting granules are then milled to achieve the desired particle size distribution. This method is particularly advantageous for heat-sensitive materials that could degrade if exposed to moisture or heat, ensuring the integrity of the product is maintained throughout the manufacturing process.
Toll Compaction employs state-of-the-art equipment to ensure efficient and effective dry granulation. Our facilities are equipped with advanced roller compactors and milling machines that are designed for precision and reliability. This technology allows us to handle a wide range of materials, including polymers and specialty chemicals, while maintaining strict quality control throughout the process.
Choosing Toll Compaction for dry granulation services offers numerous benefits, including improved product quality and efficiency. Our expertise in toll manufacturing allows us to tailor our services to meet the specific needs of each client, ensuring optimal results. By utilizing our dry granulation process, clients can expect enhanced flow properties, reduced dust generation, and better handling characteristics of their powdered products.
Additionally, our strategic locations in New Jersey and West Virginia provide convenient access to clients across various industries. With our commitment to quality and customer satisfaction, we are dedicated to helping businesses achieve their production goals while maintaining the highest standards of safety and compliance.
At Toll Compaction, we prioritize quality control in every aspect of our dry granulation services. Our facilities are equipped with rigorous testing protocols that include sieve analysis, bulk density measurements, and loss on drying (LOD) assessments. These tests ensure that the granules produced meet the specific requirements of our clients and comply with industry regulations.
