Toll Compaction has numerous stainless steel ribbon blenders of various sizes at both our NJ and West Virginia facilities.
Milling, pelletizing, granulation, and screening can be done prior to or after blending. TC can handle incoming raw materials in various types of packaging including paper bags, PE bags, boxes, drums or bulk bags. All materials going into the blenders can be weighed on digital scales to ensure accuracy of formulation. Batch sizes range from 500 to 6000 lbs/blend. Blending times are established and there are numerous procedures in place to insure proper, homogenous blends. Blended products are either packaged into final packaging or can be staged for dry granulation or pelletizing. We are capable of spraying liquids into powder blends as blenders are fitted with a manifold and spray nozzle system. Blenders are swept, vacuumed cleaned, and steam pressure washed before switching products. Blended products can be packaged into valve bags, pails, drums, or bulk bags.
We have one 250 cubic feet stainless steel double ribbon blender in NJ and three in West Virginia. All the blenders have their own dedicated rooms. Depending on the bulk density of the powder, the batch blend sizes range from 3,000 lbs. to 5,000 lbs. Material can be discharged into a variety of packaging or can be transferred to another processing room for granulation or pelletizing. In NJ, we have an 80 cu ft stainless steel double ribbon blender that is dedicated to blending cGMP products.
Toll can handle incoming raw materials in various types of packaging including paper bags, PE bags, boxes, drums, or bulk bags. All material going into the blenders can be weighed on digital scales to ensure accuracy of formulation. We are capable of spraying liquids into powder blends as blenders are fitted with a manifold and spray nozzle system. Blenders are swept, vacuumed cleaned, and steam pressure washed before switching products.
